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涂料工业  2018, Vol. 48 Issue (1): 6-10    https://doi.org/10.12020/j.issn.0253-4312.2018.1.6
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熔烧温度对Al-SiC硅酸盐基陶瓷涂层性能的影响
罗平1, 刘朝辉1, 杨宏波1, 舒心1, 陶睿1, 张亚楠2
1. 中国人民解放军陆军勤务学院军事设施系,重庆 401311;
2. 96746部队,新疆库尔勒 517000
Effect of Fusion Temperature on Properties of Al-SiC Silicate-Based Ceramic Coating
Luo Ping1, Liu Zhaohui1, Yang Hongbo1, Shu Xin1, Tao Rui1, Zhang Yanan2
1. Military Facility Department, ALUP, Chongqing 401311;
2. 96746 Unit,Kuerle, Xinjiang 517000, China
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摘要 以硅酸盐溶液为基料,添加金属Al粉、SiC、TiO2、玻璃料等陶瓷骨料,采用高温熔烧法在304不锈钢表面制备了硅酸盐基陶瓷涂层,使用扫描电子显微镜(SEM)、热重分析仪(TG)、X射线衍射仪(XRD)等研究了熔烧温度对涂层性能的影响。结果表明,涂层在700~1 100 ℃熔烧过程中,陶瓷涂层与金属基体之间呈冶金结合,伴随有Al2O3和TiO2的晶相转变;涂层厚度为150 μm,并在800 ℃熔烧固化时,结合强度最高,为23.3 MPa;涂层经1 000 ℃高温熔烧后剩余固体含量为76.7%,表现出良好的耐高温性。
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罗平
刘朝辉
杨宏波
舒心
陶睿
张亚楠
关键词:  陶瓷涂层  陶瓷骨料  高温熔烧  结合强度  耐高温性    
Abstract: The silicate-based ceramic coating is prepared on the surface of 304 stainless steel with a high temperature fusion method, wherein the silicate solution serves as binder and different kinds of ceramic aggregates including metal Al powder, SiC, TiO2 and glass frit are added. The influence of fusion temperature on the properties of the coating is researched by SEM, TG and XRD. The results show that when the coating is fused at 700~1 100 ℃, the ceramic coating is metallurgically bonded with the metal matrix and accompanied by the crystal phase transition of Al2O3 and TiO2. The bonding strength of the coating with 150 μm thickness fused at 800 ℃ reaches a maximum of 23.3 MPa. The remaining solid content of the coating fused at 1 000 ℃ is 76.7%, showing excellent high temperature resistance
Key words:  ceramic coating    ceramic aggregate    high temperature fusion    bonding strength    high temperature resistance
收稿日期:  2017-11-16                出版日期:  2018-01-01      发布日期:  2018-05-03      期的出版日期:  2018-01-01
ZTFLH:  TQ 630.7  
基金资助: 重庆市研究生科研创新项目(CYS16238),;重庆市自然科学基金(cstc2014jcyjA50026)
作者简介:  杨宏波(1990—),男,硕士,主要从事抗烧蚀耐高温涂层研究。
引用本文:    
罗平, 刘朝辉, 杨宏波, 舒心, 陶睿, 张亚楠. 熔烧温度对Al-SiC硅酸盐基陶瓷涂层性能的影响[J]. 涂料工业, 2018, 48(1): 6-10.
Luo Ping, Liu Zhaohui, Yang Hongbo, Shu Xin, Tao Rui, Zhang Yanan. Effect of Fusion Temperature on Properties of Al-SiC Silicate-Based Ceramic Coating. Paint & Coatings Industry, 2018, 48(1): 6-10.
链接本文:  
http://manu65.magtech.com.cn/Jwk3_tlgy/CN/10.12020/j.issn.0253-4312.2018.1.6  或          http://manu65.magtech.com.cn/Jwk3_tlgy/CN/Y2018/V48/I1/6
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[15] 张忠礼. 含Al热喷涂涂层的高温表现与 Al 扩散机制[D]. 沈阳: 沈阳工业大学, 2007.
[5] 马国强. 料浆法制备SiO2系和MgO系陶瓷涂层及性能表征[D]. 北京化工大学, 2013.
[6] 相珺,刘尊智,张爱民,等. 不锈钢表面SiO2系陶瓷涂层的耐蚀性研究[J]. 腐蚀科学与防护技术, 2016, 28(4): 341-345.
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[8] 李家科,周健儿,刘欣. 料浆法制备FeCrAl合金基高温抗氧化MgO质陶瓷涂层[J]. 中国陶瓷,2011, 47(5):12-15.
[9] 魏宝佳,马壮,崔长君. 固相反应法玻璃质陶瓷涂层的制备及性能研究[J]. 中国陶瓷,2011, 47(3):22-24.
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[12] 马壮,曲文超,李智超. 热化学反应喷涂Al2O3基复合陶瓷涂层的制备及其性能[J]. 中国有色金属学报,2009,19(6):1093-1099.
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[14] 邱枫,孙果宋. 氧化铝的分类及应用[J]. 化工技术与开发,2016,45(1):23-28.
[15] 张忠礼. 含Al热喷涂涂层的高温表现与 Al 扩散机制[D]. 沈阳: 沈阳工业大学, 2007.
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